Machine Shop Capabilities

5 Axis 4 Axis 2 Axis & deburring Services

Service That Delivers

Elevate your manufacturing capabilities with our state-of-the-art CNC Milling Department, equipped with cutting-edge HAAS 3 and 4 Axis machining centers. Precision is our forte as we leverage advanced 3-D programming and Master Cam capabilities, ensuring seamless execution for intricate and well-defined parts. Experience the epitome of efficiency and accuracy with our CNC Milling Department, where technology meets precision to shape your ideas into reality.


Experience unparalleled precision with our cutting-edge equipment designed to guarantee exceptional grinding and milling performance. Our state-of-the-art facilities specialize in processing sheets, plates, flat bars, hex bars, and extrusions, accommodating thicknesses ranging from .020 inches to 10 inches. With a remarkable capacity of up to 22 feet wide by 40 feet long, we offer unparalleled versatility in material dimensions. Count on us to meet your exacting standards, as our capabilities ensure tolerances as tight as +/-.001". Choose excellence; choose our products for precision machining that exceeds expectations.


Explore a world of precision possibilities with our extensive Precision services. Tailored to meet your exact specifications, our offerings encompass cut size, tapered material, machine patterns, step cuts, lands, bosses, and intricate milling and sculpturing. Whether you're working with various metals, our expertise ensures meticulous attention to detail in every aspect of the machining process. Elevate your projects with our Precision services, where craftsmanship meets innovation for unparalleled results

HAAS VF-2

SUPER SPEED VERTICAL MACHINING CENTER: 30″ X 16″ X 20″ / 40 TAPER


HAAS VF-4

VERTICAL MACHINING CENTER: 50″ X 20″ X 25″ / 40 TAPER


HAAS VF-5

VERTICAL MACHINING CENTER: 50″ X 26″ X 31″ / 40 TAPER


Applications 

ISO 13485
AS9100


Quality Commitment & Requirements

RPM QA Services is dedicated to Quality Assurance, aiming to deliver products with zero defects. In collaboration with our customers, we implement the following requirements to ensure utmost quality.

SQR1 SCOPE

The following outlines the specific quality assurance requirements for RPM QA Services LLC when fulfilling Purchase Orders. These requirements, in compliant with AS9100 standards, are essential components of the Purchase Order and are in addition to any other contractual obligations. They seamlessly integrate with our customers' standards through proper flow-downs.

SQR2 QUALITY SYSTEM

Suppliers are required to establish and uphold an inspection system aligning with ISO-9001, AS9100, NADCAP, Mil, or any other quality system approved by RPM QA Services. Additionally, suppliers must ensure that their employees are informed about their role in achieving product or service conformity, ensuring product safety, preventing counterfeiting, and emphasizing the significance of ethical conduct.

SQR3 SUB-TIER CONTROL & FLOW-DOWN

The supplier shall be responsible for Flow-Down of all the requirements and provisions of the RPM QA Services purchase order applicable to the supplier's subcontractors. Additionally, the supplier shall comply with special processor requirements when imposed (e.g. - NADCAP, AMS, Customer approvals, etc.).

SQR4 NOTIFICATION OF CHANGES

Approved Suppliers are required to notify RPM QA Services of any changes to the product (including material changes), the process(es) utilized to manufacture the product, any change in the manufacturer's location, and/or to their organization's Quality Management System that may differ from the original conditions of approval.

SQR5 RIGHT OF ACCESS

While executing a purchase order, the buyer or designated representative retains the right to conduct process reviews, verification, and analysis. This may be carried out by RPM QA Services customers or government/regulatory agency representatives. This obligation extends to both your facilities handling RPM QA Services products and services, as well as the facilities of your sub-tier suppliers. It is essential that the 'Right of Access' requirement is communicated and enforced throughout all sub-tiers involved in purchase contracts awarded by RPM QA Services.

SQR6 FIRST ARTICLE INSPECTION

Compliance with requirements must be demonstrated by submitting a First Article Inspection Report in accordance with AS9102 and bubble drawing included with the first lot shipment of product and with the first lot shipment of each subsequent revision. Assistance with the AS9102 reporting format can be obtained by contacting RPM QA Services buyer.

A new First Article Inspection shall be performed when:

  • A change in the design characteristics affecting fit, form, or function of the part.
  • A change in manufacturing source(s), process(es), inspection method(s), location of manufacture, tooling, or materials that can potentially affect fit, form, or function.
  • A change in numerical control program or translation to another media that can potentially affect fit, form, or function.
  • A natural or man-made event, which may adversely affect the manufacturing process.
  • An implementation of corrective action required to complete a previous FAI (FAI with design characteristic nonconformance(s) is “not complete”; processing a FAIR with documented nonconformances)
  • A lapse in production for two years shall require an update for any characteristics that may be impacted by the inactivity. This lapse is from the completion of last production operation to the actual restart of production. It is the supplier's responsibility to maintain the necessary records to assure that First Article Inspection requirements and bubble drawing remain current.

SQR7 REQUIREMENTS FOR SAMPLING

Where the Supplier's uses a sample inspection plans, the Supplier must ensure that their use of sample inspection plans or statistical techniques is statistically valid. Sampling plans are subject to be approved in writing by RPM's designee

SQR8 TEST SPECIMENTS

When requested by buyer of RPM's designee or customers, supplier will provide test specimens for inspection inspecion/verification, investigation, and/or auditing purposes

SQR9 PRODUCT ACCEPTANCE

The Supplier must follow all requirements stated on the Purchase Order, drawing, data specifications, and process instructions to ensure product conformity, documentation, and records are obtained.

SQR10 PODUCT DISPOSITION

Supplier must obtain buyer's wrtitten approval for nonconforming product disposition. Under no circumstances shall a Supplier or a Supplier's Sub-tier perform any repair procedures/operations without specific written authorization and an approved repair procedure from RPM QA Services. 

SQR11 RECORD RETENTION

The Supplier must maintain records regarding Buyer’s Purchase Order, specifications, drawings, process requirements, inspection/verification instructions, and other relevant technical data. Records must be maintained by the Supplier for a minimum of 15 years or as specified by the Buyer after which the Supplier agrees to either return or destroy related records.

SQR12 SPECIAL PROCESS

The Supplier and any of its subcontractors performing special processes, that are non-standard according to their approved process flow, must submit a certification listing the specification designation/number and that the special process was performed in accordance with such specification.

SQR13 TRACEABILITY

The Supplier must provide means of end item traceability. The Supplier may use the original manufacture Lot/Heat/Date Code/Serial number or their own method for identifying the end item product as required for proper traceability. Serialized shipments must have the serial numbers listed on the shipper and on the corresponding intermediate packaging.

SQR14 CALIBRATION

The Supplier must maintain the calibration of equipment(s) used to manufacture, test, control, monitor, or measure processes. The calibration standards used must be traceable to international or national measurement standards; when no such standards exist, the basis used for calibration or verification is retained as documented information

SQR15 PACKAGING AND SHIPPING

The Supplier must use special packaging as required on this order, or when not specified, Supplier may use specially designed shipping containers and/or good commercial practices as deemed necessary to prevent shipping damage. As a minimum, the label must contain the following information: Part number, revision, date of manufacture, quantity, and Buyer’s Order Number

SQR16 CERTIFICATE OF MATERIALS AND PROCESS(es)

When noted on the Purchase Order, the Supplier must submit certifications for raw material (chemical and physical characteristics) and/or processes (stating specification) used in the manufacturing of the item(s). If outside processing is performed; a certification from subcontractor is to be provided. Note: when specified on the Purchase Order, raw material such as titanium, aluminum, etc. must have the appropriate heat lot identified on each piece for heat lot traceability.  In cases where RPM QA Services purchases and designates material drop-ship to the supplier, the original material certifications must be included by the supplier.

SQR18 CERTIFICATE OF CONFORMANCE

The Supplier must furnish a Certificate of Conformance either by email or with each delivery attesting that each item of hardware and/or software conforms to all requirements of the Buyer’s specification and Purchase Order and that all required test and inspections have been performed.

SQR19. SUPPLIER CORRECTIVE ACTION

When buyer Buyer or Designee initiated corrective action requests, Supplier must advise of root cause determination, corrective action taken to prevent recurrence of reported problems and/or discrepancies, and effectively dates of the planned corrective action(s). Supplier must maintain a corrective action system that determines the effectiveness of such corrective actions and that prevents shipment of nonconforming product without prior approval from Buyer or Quality Designee.


Why Choose Us?

  • Quality Assurance and Certifications
  • Technology and Processes
  • Timely & Cost-Effectiveness
  • Customer Support and Communication
  • Continuous Improvement
  • Risk Mitigation and Contingency Planning
  • Transparency and Collaboration
  • Ready to Start?

    Stop by for a visit

    1080 N Batavia St.

    Suite C

    Orange, CA 92867

    (714) 602-6662

    Copyright 2020 @ RPM  QA Services LLC. All rights reserved.